Logotipo SOCO

Dobladoras de tubo

Soluciones completas para barra y tubo

Series:   PT | SR | U | MRV | V | A | Oil tube master | 5B | AUTO | 2B | Automation cell |NC

¡Financiamiento disponible hasta 48 meses!

Dobladoras de tubo Serie U de SOCO

Modelos disponibles:
SB-32X7A-2S-V-U, SB-32X9A-2S-V-U, SB-52X10A-2S-V-U

Fundada en 1979, SOCO es uno de los fabricantes de maquinaria CNC más grandes del mundo. Ha construido su reputación ofreciendo maquinaria con tecnología de punta y un desempeño inigualable: desde máquinas para corte de tubo y barra hasta dobladoras de tubo, chaflanadoras, rebabeadoras y complejos sistemas automatizados de corte, doblez y punzonado para tubo. SOCO cuenta con oficinas y centros de atención, servicio y desarrollo en Taiwán, China, Estados Unidos, Alemania, Ucrania, Rusia, Finlandia, Suecia, Turquía, India, Tailandia, Japón y Australia.

U (Dobladora de tubo izquierda + derecha)

La nueva línea de dobladoras de tubo automáticas CNC serie U de SOCO está formada por máquinas equipadas con tecnología para doblez izquierda + derecha + rolado (punzonado opcional) para una máxima flexibilidad y mínima interferencia, ideal para la fabricación de piezas y formas complejas.

Capacidad de 32 mm y 50.8 mm (díametro exterior)

Capacidad de punzonado: 8 mm (opcional)

Controladores servo-eléctricos de 7, 9 o 10 ejes

Tecnología Direct Gear Transmission (DGT): Sistema de engranaje de transmisión directa de alta velocidad y precisión para doblez rotativo y rolado de tubo

Left and right CNC

  • Left and Right CNC Tube Bender, with ability to bend parts in both clockwise and counter-clockwise directions in the same cycle, allowing bending of complex parts and avoiding interferences

Capacity

  • SB-32x7A-2S-V-U
  • Capacity for 32 mm (1.2”) O.D. X 1.6 t Tubing (Mild Steel), in 1.5 OD bending radius, clockwise rotation
  • SB-32X9A-2S-V-U
  • Capacity for 52.8 mm (2”) O.D. X 2.0 t Tubing (Mild Steel), in 1.5 OD bending radius, clockwise rotation
  • SB-52X10A-2S-U
  • Capacity for 52.8 mm (2”) O.D. X 2.0 t Tubing (Mild Steel), in 1.5 OD bending radius, clockwise rotation

7, 9 or 10 Electric servo controlled axes

  • Simultaneous motion of all 7, 9 or 10 electric axis, with programmable speeds for each axis

DGT technology – Gear Transmission Bending for Highest Speed and Accuracy

Bending radius

  • Maximum 180 mm bending radius in standard model, complete with carriage for tube positioning with multiple bends configuration

Feed and lenght

  • Maximum of 2800 mm single stroke feed in standard model, with maximum tube length with mandrel of 3000 mm (for multiple-stroke feeding way)

2 Bending stacks

Closed or Open collet bending for maximizing every bending process

Repeatability

  • Carriage Travel Repeatability (Y motion) of +/- 0.10 mm
  • Collect Rotation Repeatability (B Motion) of +/- 0.10 degrees
  • Bending Arm Repeatability (C motion) of +/- 0.10 degrees

Mandrel

  • Hydraulic Mandrel extractor with settable early extracting function and heavy-duty mandrel lubricator

Equipped with clamping and pressure die seat holders

Safety covers

  • All electrical circuits with components and machine safety covers are properly built on. A connecting box for the safety mat is also included

Centralized greasing (Lubrication) system for some clamping moving areas

Mobile operator control stand for greater operation convenience

Computer and Software

  • SOCO i2® Control Software
  • Platform and Hardware
  • Windows XP based system with Graphic Intuitive Interface and Map Navigation to all screens
  • Touch Screen System with Industrial PC (IPC)
  • Ability to store over 2,000,000 configuration files
  • Standard with multiple USB ports and Large Hard Disk
  • Multi-Language Interface (15+ languages are supported) and works on both Metric and Inch systems
  • Parts’ Programming:
  • A component (Part) Program entry for both YBC and XYZ coordinates, for greater convenience and flexibility for data entry
  • Component (Part) Program Data Conversion from XYZ to YBC values and from YBC to XYZ values
  • Left and Right Bending Programming – The programming is done exactly the same for both bending ways, except for choosing the bending direction, offering greater operation ease
  • Springback Compensation – Automatic correction for any differences caused by bending springback
  • PDI Zone Recapture – Allows the carriage to move into the PDI Zone for completion of short length bends with minimal material waste
  • “Overmode / Teach Mode” offers easy setup of each programmable axis to avoid interferences between bends
  • Ability to compensate and correct bending programs while in Automatic Mode to minimize waste and setup time
  • Component (Part) Program reversal and mirror image conversion with 3 Dimensional (3D) graphical displays, with ability to rotate parts on the screen in any direction
  • Carriage Booster page allows programming of carriage boosting force to help in bending tight radius parts
  • Operator may choose from 8 different action sequences for simultaneous axis movement, providing maximum production efficiency during bending
  • Simultaneous opening of up to 4 unique files for bending flexibility
  • Ability to connect to SOCO’s Bending Simulation and Collision Detection Software (Optional)
  • Ability to receive AutoCAD data from a master computer (with Optional Auto LISP software)
  • Ability to connect to CMM measuring systems for automatic parts compensation and reverse engineering (list of supported CMM arms will be supplied by request)
  • Setup and Tooling Programming
  • Automatic Interference Zones’ Calculation for greater setup ease
  • Tooling Data Storage and Management System for using existing tooling information for different bending programs
  • Ability to transfer Semi Automatic Mode Tooling data to Automatic mode for quick setup after test bends
  • Troubleshooting and Diagnostics
  • On-screen Input / Output (I/O) table with lighted signals showing which machine parts are active / inactive for troubleshooting ease
  • On screen self diagnostics with the ability to connect to live remote technical service from Mfg. Outlet (Optional: Remote Control Software / Modem)
  • Ability to network between bender software controls and a master computer for remote monitoring over Internal network (Intranet)

Standard accessories

  • One set of a standard mandrel rod and master bar
  • One set of a hydraulic mandrel extraction system
  • One set of an automatic lubricating system for the mandrel
  • One set of a pressure die assistant system
  • One set of a centralized greasing (lubricating) system for some moving areas
  • One set of an Industrial PC (IPC) with and touch screen interface
  • One installed copy of SOCO’s proprietary software
  • One set of a movable push-button operation stand
  • One copy of the operation manual (English Edition)

SOCO Bending Simulation + Collision Detection Software

SOCO-CAD Reader Software

AFM-30: Automatic Loading System over Mandrel

  • For seamless or removed seam tubing only
  • Specifications:
  • Minimum Tube Length – 500 mm
  • Maximum Tube Length – 2000 mm
  • Pneumatic System Pressure – 6 bars
  • Maximum Tube Diameter – 30 mm
  • Maximum Magazine Capacity – (approx.) 200 tubes
  • (Depending on the Tube Diameter)

Punching System (Deformation Type)

  • (With this option, the machine model becomes SB-32X7A-2SV+Punch)

SDO: Optical Seam Detection System (together with AFM-30)

AUL-30: Automatic Unloading System

Mandrel Length Extensions

Feeding Stroke Extensions

3 Sides Safety Fencing with Sensors and Doors

SICK Laser Scanner

Safety Mat (1×1.8 M)

Photocell Barrier (Smartscan – 1.5M)

Extended Warranty to 2 Years (Up to 4000 Hours)

ESPECIFICATIONS
Technical data Unit SB-32x7A-2S-V-U SB-32x9A-2S-V-U SB-52x10A-2S-V-U
Max. Mild Steel Capacity (CLR 1.5D) [mm] 32 x 1.6 32 x 1.6 5.8 x 2.0
Max. Stainless Steel Capacity (CLR 1.5D) [mm] 30 x 1.0 30 x 1.0 42.7 x 1.65
Max. Roll Bending Capacity [mm] 32 x 2.0 x CLR9.0D 25.4 x 1.5 x CLR6.0D 50.8 x 2.0 x CLR7.0D
Max. Collet Feeding Lenght Stroke [mm] 2800 2800 3000
Max. Tube Lenght With Mandrel [mm] 3750 3750 4500
Max. Draw Bending Radius [mm] 120 120 180
Max. Bending Angle [°] 190 190 190
Max. Bending Radius Difference (R1-R2) [°] 38 38 50
Bending Accuracy [°] ±0.1 ±0.1 ±0.1
Rotation Accuracy [°] ±0.1 ±0.1 ±0.1
Feeding Accuracy [mm] ±0.1 ±0.1 ±0.1
Max. Punching Hole [mm] 8 x 1.5 (Optional) 8 x 1.5 (Optional) (Optional)
Machine Dimension (L x W x H) [mm] 4770 x 1520 x 1480 4770 x 1520 x 1480 5550 x 2820 x 2600
Gross Weight [kg] 3500 3500 6000

Servicio autorizado y refacciones en México

SOCO cuenta con su distribuidor autorizado, Mercado Machinery, que desde 1991 ofrece en México asesoría técnica, servicio, refacciones y herramientas. En caso de cualquier problema técnico que no pueda solucionarse por teléfono, Mercado Machinery se compromete a una respuesta de 24 horas máximo para tener en su planta a un ingeniero de servicio calificado en reparaciones de cualquier equipo SOCO.

Garantía

Mercado Machinery garantiza su línea completa de dobladoras SOCO por defectos en los materiales o en la mano de obra por los siguientes períodos:

  • Partes y refacciones: 12 meses
  • Mano de obra: 12 meses
  • De acuerdo a la póliza de garantía de Mercado Machinery

Instalación y capacitación

  • Supervisión de instalación
  • Puesta en marcha
  • Capacitación de operación
  • Capacitación de mantenimiento de rutina
  • Programación (cuando se requiera)

Soporte técnico en campo y asistencia telefónica