Logotipo SOCO

Dobladoras de tubo

Soluciones completas para barra y tubo

Series:   PT | SR | U | MRV | V | A | Oil tube master | 5B | AUTO | 2B | Automation cell | NC

¡Financiamiento disponible hasta 48 meses!

Dobladoras de tubo Serie MRV de SOCO

Modelos disponibles:
SB-30X5A-MRV, SB-39X6A-MRV, SB-39X9A-MRV, SB-63X5A-MRV, SB-80X7A-MRV, SB-80X11A-MRV, SB-90X7A-MRV

Fundada en 1979, SOCO es uno de los fabricantes de maquinaria CNC más grandes del mundo. Ha construido su reputación ofreciendo maquinaria con tecnología de punta y un desempeño inigualable: desde máquinas para corte de tubo y barra hasta dobladoras de tubo, chaflanadoras, rebabeadoras y complejos sistemas automatizados de corte, doblez y punzonado para tubo. SOCO cuenta con oficinas y centros de atención, servicio y desarrollo en Taiwán, China, Estados Unidos, Alemania, Ucrania, Rusia, Finlandia, Suecia, Turquía, India, Tailandia, Japón y Australia.

MRV (Draw bending + Roll bending + 1D bending)

Las dobladoras de tubo automáticas serie MRV de SOCO están equipadas con multi-herramientas que alcanzan hasta 6 niveles. Diseñadas para doblar piezas complejas con longitudes “0” en recta de sujeción, así como radios de doblez pequeños y grandes, son capaces de cumplir con las aplicaciones más demandantes para la industria automotriz, fabricación de mobiliario o de equipo médico entre otras industrias.

Capacidad hasta 90 mm (diámetro exterior)

Controladores servo-eléctricos de 5 a 11 ejes

Alta precisión y repetibilidad: +/- 0.1 mm y +/- 0.1°

CNC Tube bending with 9 programmable axis

  • Feeding – Electric Servo
  • Rotation – Electric Servo
  • Bending – Electric Servo
  • Clamping Die Clamp – Electric Servo
  • Pressure Die Clamp – Electric Servo
  • Horizontal Head Movement – Electric Servo
  • Vertical Head Movement – Electric Servo
  • Pressure Die Assist – Electric Servo
  • Mandrel – Electric Servo

Mild steel bending capacity (steel)

  • From Φ38,1 x 3,17t x 1,5D up to Φ88,9 x 2,2t x 1,5D

Stainless steel Bending capacity

  • From Φ38,1 x 2,2t x 1,5D up to Φ88,9 x 1,5t x 1,5D

Tube Length

  • Over Mandrel of 4600 mm and Single Stroke Feed of 2600 mm

Simultaneous motion

  • Simultaneous motion of Y (feeding), B (rotation), C (bending), X (horizontal head movement), U1 (Clamping Die Clamp), U2 (Pressure Die Clamp), V1 (pressure die assist), V2 (Mandrel) and Z (vertical head movement) axes

All electric machineS

Ability to bend round, square, rectangular and profile tubing

Bending modes

  • Draw Bending (Fixed Radius)
  • Roll (Push) Bending

Bending Stacks

  • Available in 1 – 6 stacks according to tube outside diameter
  • OD 12.7-25.4mm, OD 25.5-31.75mm, OD 31.76-44.45mm, OD 44.46-63.5mm

Clockwise direction bending

SOCO i2 ® Control Software with IPC and Touch Screen Interface (see below)

Programmable Mandrel Extraction Angle

Equipped with clamping and pressure die seat holders

Automatic Mandrel Lubrication System by Timer and Frequency

Closed (Positive Feed) or Open (Multi-Stroke-Gripper Feed) Collet bending

Standard with Clamping Die, Pressure Die and Wiper Die Seats

Centralized Greasing (Lubrication) system for some sliding areas

Movable operator control stand allows the operator to control the machine from an efficient and safe distance

Connecting Box for Safety Mat / Laser Scanner / Photocell Barrier may be provided at no extra charge

Computer and Software

  • SOCO i2® Control Software
  • Platform and Hardware
  • Windows XP based system with Graphic Intuitive Interface and Map Navigation to all screens
  • Touch Screen System with Industrial PC (IPC)
  • Ability to store over 2,000,000 configuration files
  • Standard with multiple USB ports and Large Hard Disk
  • Multi-Language Interface (15+ languages are supported) and works on both Metric and Inch systems
  • Parts’ Programming:
  • A component (Part) Program entry for both YBC and XYZ coordinates, for greater convenience and flexibility for data entry
  • Component (Part) Program Data Conversion from XYZ to YBC values and from YBC to XYZ values
  • Left and Right Bending Programming – The programming is done exactly the same for both bending ways, except for choosing the bending direction, offering greater operation ease
  • Springback Compensation – Automatic correction for any differences caused by bending springback
  • PDI Zone Recapture – Allows the carriage to move into the PDI Zone for completion of short length bends with minimal material waste
  • “Overmode / Teach Mode” offers easy setup of each programmable axis to avoid interferences between bends
  • Ability to compensate and correct bending programs while in Automatic Mode to minimize waste and setup time
  • Component (Part) Program reversal and mirror image conversion with 3 Dimensional (3D) graphical displays, with ability to rotate parts on the screen in any direction
  • Carriage Booster page allows programming of carriage boosting force to help in bending tight radius parts
  • Operator may choose from 8 different action sequences for simultaneous axis movement, providing maximum production efficiency during bending
  • Simultaneous opening of up to 4 unique files for bending flexibility
  • Ability to connect to SOCO’s Bending Simulation and Collision Detection Software (Optional)
  • Ability to receive AutoCAD data from a master computer (with Optional Auto LISP software)
  • Ability to connect to CMM measuring systems for automatic parts compensation and reverse engineering (list of supported CMM arms will be supplied by request)
  • Setup and Tooling Programming
  • Automatic Interference Zones’ Calculation for greater setup ease
  • Tooling Data Storage and Management System for using existing tooling information for different bending programs
  • Ability to transfer Semi Automatic Mode Tooling data to Automatic mode for quick setup after test bends
  • Troubleshooting and Diagnostics
  • On-screen Input / Output (I/O) table with lighted signals showing which machine parts are active / inactive for troubleshooting ease
  • On screen self diagnostics with the ability to connect to live remote technical service from Mfg. Outlet (Optional: Remote Control Software / Modem)
  • Ability to network between bender software controls and a master computer for remote monitoring over Internal network (Intranet)

Standard accessories

  • One set of a standard mandrel rod and master bar
  • One set of a hydraulic mandrel extraction system
  • One set of an automatic lubricating system for the mandrel
  • One set of a pressure die assistant system
  • One set of a centralized greasing (lubricating) system for some moving areas
  • One set of an Industrial PC (IPC) with and touch screen interface
  • One installed copy of SOCO’s proprietary software
  • One set of a movable push-button operation stand
  • One copy of the operation manual (English Edition)

Control Cabin Electric Cooler

SOCO Bending interference and Collision simulator (***)

Report system for Production Management

Reading AUTOCAD files (with Auto LISP)

Remote monitoring system of bending production

2C (Dual Shearing System) (For SB-81/90 only)

(***) On selected CNC tube bender models

3 Sides Safety Fencing with Sensors and Doors

SICK Laser Scanner

Safety Mat (1×1.8 M)

Photocell Barrier (Smartscan – 1.5M)

Extended Warranty to 2 Years (Up to 4000 Hours)

ESPECIFICATIONS
Technical data Unit SB-39x6A-MR (MRV)
SB-39X9A-MRV
SB-63x5A-MR (MRV) SB-80x7A-MR (MRV)
SB-80X11A-MRV
SB-90x7A-MR (MRV)
Mild steel bending capacity (steel) [mm] Φ38,1 x 3,17t x 1,5D Φ63,5 x 2,5t x 1,5D Φ76,2 x 2,0t x 1,5D Φ88,9 x 2,2t x 1,5D
Stainless steel Bending capacity [mm] Φ38,1 x 2,2t x 1,5D Φ63,5 x 2,0t x 1,5D Φ76,2 x 1,2t x 1,5D Φ88,9 x 1,5t x 1,5D
Square profile Bending capacity (steel) [mm] 31,75 x 31,75 x 3,1t x 2D 31,75 x 31,75 x 3,1t x 2D 76,2 x 76,2 x 2,0t x 2,5D
Bending radius – round pipe [mm] 1,5D – 5D 1,5D – 5D 1,5D – 3,3D 1,5D – 5D
Pipe bending radius [mm] 2D – 5D 2D – 5D 2,5D – 3,3D 2D – 5D
Pipe bending radius – rolls [mm] 6D – ∞ (MRV) 6D – ∞ (MRV) 8D – ∞ (MRV) 8D – ∞ (MRV)
Square profile bending radius [mm] 7D – ∞ (MRV) 8D – ∞ (MRV) 12D – ∞ (MRV) 12D – ∞
1D bending [-] No (MR) / Yes (MRV) No (MR) / Yes (MRV) No (MR) / Yes (MRV) No (MR) / Yes (MRV)
Difference between radius [mm] 80 80 75 80
Maximal pipe length (with mandrel) [mm] 3850 3700 4600 4600
Bending accuracy [mm] 180 250 250 250
Maximal radius difference [mm] 30 30 30 30
Bending accuracy [°] +/- 0,1 +/- 0,1 +/- 0,1 +/- 0,1
Turning accuracy [°] +/- 0,1 +/- 0,1 +/- 0,1 +/- 0,1
Feed accuracy [mm] +/- 0,1 +/- 0,1 +/- 0,1 +/- 0,1
Weight [kg] 3800 3820 9000 10100
Machine dimension [mm] 4700x1350x1220 5100x1600x1500 7700x2000x2100 7000x2100x1700

Servicio autorizado y refacciones en México

SOCO cuenta con su distribuidor autorizado, Mercado Machinery, que desde 1991 ofrece en México asesoría técnica, servicio, refacciones y herramientas. En caso de cualquier problema técnico que no pueda solucionarse por teléfono, Mercado Machinery se compromete a una respuesta de 24 horas máximo para tener en su planta a un ingeniero de servicio calificado en reparaciones de cualquier equipo SOCO.

Garantía

Mercado Machinery garantiza su línea completa de dobladoras SOCO por defectos en los materiales o en la mano de obra por los siguientes períodos:

  • Partes y refacciones: 12 meses
  • Mano de obra: 12 meses
  • De acuerdo a la póliza de garantía de Mercado Machinery

Instalación y capacitación

  • Supervisión de instalación
  • Puesta en marcha
  • Capacitación de operación
  • Capacitación de mantenimiento de rutina
  • Programación (cuando se requiera)

Soporte técnico en campo y asistencia telefónica