Logotipo SOCO

Dobladoras de tubo

Soluciones completas para barra y tubo

Series:   PT | SR | U | MRV | V | A | Oil tube master | 5B | AUTO | 2B | Automation cell |NC

¡Financiamiento disponible hasta 48 meses!

Dobladoras de tubo Serie A de SOCO

Modelos disponibles:
SB-12x3A-2S, SB-19x3A-2S, SB-30x4A-2S, SB-39x3A-1S, SB-39x4A-2S, SB-51x4A-2S, SB-63x4A-2S, SB-80x4A-2S, SB-90x4A-2S

Fundada en 1979, SOCO es uno de los fabricantes de maquinaria CNC más grandes del mundo. Ha construido su reputación ofreciendo maquinaria con tecnología de punta y un desempeño inigualable: desde máquinas para corte de tubo y barra hasta dobladoras de tubo, chaflanadoras, rebabeadoras y complejos sistemas automatizados de corte, doblez y punzonado para tubo. SOCO cuenta con oficinas y centros de atención, servicio y desarrollo en Taiwán, China, Estados Unidos, Alemania, Ucrania, Rusia, Finlandia, Suecia, Turquía, India, Tailandia, Japón y Australia.

Serie A (Draw bending)

Las dobladoras de tubo automáticas serie A cuentan con 3 ~ 4 ejes servo-eléctricos controlados por CNC, múltiples estaciones de doblez y la avanzada tecnología DGT (Direct Gear Transmission). Cuentan con el más alto desempeño, brindando precisión, flexibilidad y alta productividad.

Capacidad desde Ø10.0 x 0.9t x 1,650 mm hasta Ø88.9 x 2.2t x 4,600 mm

Controladores servo-eléctricos de 3 o 4 ejes

Tecnología Direct Gear Transmission (DGT): Sistema de engranaje de transmisión directa de alta velocidad y precisión para doblez rotativo y rolado de tubo

CNC Tube bending with 3 or 4 programmable axis

  • Feeding – Electric Servo
  • Rotation – Electric Servo
  • Bending – Electric Servo
  • Horizontal Move – Electric Servo

Mild steel capacity (mm)(CLR 1.5D)

  • From Ø10.0×1.2t up to Ø88.9×2.2t

Stainless steel capacity (mm)(CLR 1.5D)

  • From Ø10.0 x 0.9t up to Ø88.9 x 1.5t

Max. Tube lenght with mandrel (mm)

  • From 1650 up to 4600

Simultaneous motion

  • Simultaneous motion of Y (feeding), B (rotation), C (bending) and X (Horizontal Movement) axes

Ability to bend round, square, rectangular and profile tubing

Bending Modes

  • Draw Bending (Fixed Radius)

Bending stacks

  • Two stacks for draw bending

Stackable bending stacks

Programmable mandrel extraction angle

Automatic mandrel lubrication system by timer and frequency

Closed (positive feed) or open (multi-stroke-gripper feed) collet bending

Standard with clamping die, pressure die and wiper die seats

Centralized greasing (lubrication) system for some sliding areas

Movable operator control stand allows the operator to control the machine from an efficient and safe distance

Connecting box for safety mat / Laser scanner / Photocell barrier may be provided at no extra charge

Standard accessories

  • One set of a standard mandrel rod and master bar
  • One set of a hydraulic mandrel extraction system
  • One set of an automatic lubricating system for the mandrel
  • One set of a pressure die assistant system
  • One set of a centralized greasing (lubricating) system for some moving areas
  • One set of an Industrial PC (IPC) with and touch screen interface
  • One installed copy of SOCO’s proprietary software
  • One set of a movable push-button operation stand
  • One copy of the operation manual (English Edition)

Computer and Software

  • SOCO i2® Control Software
  • Platform and Hardware
  • Windows XP based system with Graphic Intuitive Interface and Map Navigation to all screens
  • Touch Screen System with Industrial PC (IPC)
  • Ability to store over 2,000,000 configuration files
  • Standard with multiple USB ports and Large Hard Disk
  • Multi-Language Interface (15+ languages are supported) and works on both Metric and Inch systems
  • Parts’ Programming:
  • A component (Part) Program entry for both YBC and XYZ coordinates, for greater convenience and flexibility for data entry
  • Component (Part) Program Data Conversion from XYZ to YBC values and from YBC to XYZ values
  • Left and Right Bending Programming – The programming is done exactly the same for both bending ways, except for choosing the bending direction, offering greater operation ease
  • Springback Compensation – Automatic correction for any differences caused by bending springback
  • PDI Zone Recapture – Allows the carriage to move into the PDI Zone for completion of short length bends with minimal material waste
  • “Overmode / Teach Mode” offers easy setup of each programmable axis to avoid interferences between bends
  • Ability to compensate and correct bending programs while in Automatic Mode to minimize waste and setup time
  • Component (Part) Program reversal and mirror image conversion with 3 Dimensional (3D) graphical displays, with ability to rotate parts on the screen in any direction
  • Carriage Booster page allows programming of carriage boosting force to help in bending tight radius parts
  • Operator may choose from 8 different action sequences for simultaneous axis movement, providing maximum production efficiency during bending
  • Simultaneous opening of up to 4 unique files for bending flexibility
  • Ability to connect to SOCO’s Bending Simulation and Collision Detection Software (Optional)
  • Ability to receive AutoCAD data from a master computer (with Optional Auto LISP software)
  • Ability to connect to CMM measuring systems for automatic parts compensation and reverse engineering (list of supported CMM arms will be supplied by request)
  • Setup and Tooling Programming
  • Automatic Interference Zones’ Calculation for greater setup ease
  • Tooling Data Storage and Management System for using existing tooling information for different bending programs
  • Ability to transfer Semi Automatic Mode Tooling data to Automatic mode for quick setup after test bends
  • Troubleshooting and Diagnostics
  • On-screen Input / Output (I/O) table with lighted signals showing which machine parts are active / inactive for troubleshooting ease
  • On screen self diagnostics with the ability to connect to live remote technical service from Mfg. Outlet (Optional: Remote Control Software / Modem)
  • Ability to network between bender software controls and a master computer for remote monitoring over Internal network (Intranet)

Remote Control Software / Modem

Counter-clockwise bending

Report system for Production Management

Reading AUTOCAD files (with Auto LISP)

Mandrel Length Extensions

Feeding Stroke Extensions

Extended Warranty to 2 Years (Up to 4000 Hours)

Safety

  • 3 Sides Safety Fencing with Sensors and Doors
  • SICK Laser Scanner
  • Safety Mat (1×1.8 M)
  • Photocell Barrier (Smartscan – 1.5M)

2C (Dual Shearing System) (SB-80x4A-2S, SB-90x4A-2S models only)

Air Conditioning Unit for Electric Cabin (SB-39x3A-1S, SB-51x3A-1S models only)

Split Die (SB-39x3A-1S, SB-51x3A-1S models only)

Automation (SB-12x3A-2S, SB-19x3A-2S models only)

  • AF (Side Loader without Mandrel)
  • AFM (Front Loader over Mandrel)
  • AUL (Mechanical Unloader)
  • Robots for Loading/Unloading (24/80/110 Kgs)
  • Optical Seam Detection (on Loader)
  • Electromagnetic Seam Detection (on Loader)
  • Setup for Future Connection to Loader/Unloader

Software and Control (SB-12x3A-2S, SB-19x3A-2S models only)

  • SOCO CAD Reader
  • SOCO i2 Software Offline Version
  • SOCO Bending Simulation and Collision Detection Software
  • SOCO IRMS (Internet Remote Monitoring System)
  • Setup for Connection to CMM Systems
  • Setup for Connection to AICON Systems
  • Wi-Fi System
ESPECIFICATIONS
Technical data SB-12x3A-2S SB-19x3A-2S SB-30x4A-2S SB-39x3A-1S
SB-39x4A-2S
SB-51x4A-2S SB-63x4A-2S SB-80x4A-2S SB-90x4A-2S
Mild steel capacity (mm)(CLR 1.5D) Ø 10.0×1.2t Ø 19.05×1.0t Ø 30.0×1.5t Ø 38.1×3.17t Ø 50.8×2.5t Ø 63.5×2.5t Ø 76.2×2.0t Ø 88.9×2.2t
Stainless steel capacity (mm)(CLR 1.5D) Ø 10.0 x 0.9t Ø 16.0 x 1.0t Ø 25.4 x 1.2t Ø 38.1 x 2.2t Ø 50.8 x 1.9t Ø 63.5 x 1.9t Ø 76.2 x 1.5t Ø 88.9 x 1.5t
Max. Tube lenght with mandrel (mm) 1650 2300 2670 3000 (1S)
3850 (2S)
3850 3850 4600 4600
Max. Draw bending radius (mm) 60 80 120 180 250 250 250 250
Max. bending radius difference (R1 y R2)(mm) 25 30 38 50 75 75 80 80
Bending accuracy +/-0.1° +/-0.1° +/-0.1° +/-0.1° +/-0.1° +/-0.1° +/-0.1° +/-0.1°
Rotation accuracy +/-0.1° +/-0.1° +/-0.1° +/-0.1° +/-0.1° +/-0.1° +/-0.1° +/-0.1°
Feeding accuracy (mm) +/-0.1 +/-0.1 +/-0.1 +/-0.1 +/-0.1 +/-0.1 +/-0.1 +/-0.1
Machine dimension (mm)(LxWxH) 2200x900x1150 3100x900x1200 3380x950x1200 4430x1580x1270 (1S)
4800x1340x1280(2S)
5000x1400x1500 4960x1400x1400 7000x2300x2000 7000x2300x1700
*Due to continuous improvements and designs; the manufacturer reserves the right to modify or make any changes of all models without notice.

Servicio autorizado y refacciones en México

SOCO cuenta con su distribuidor autorizado, Mercado Machinery, que desde 1991 ofrece en México asesoría técnica, servicio, refacciones y herramientas. En caso de cualquier problema técnico que no pueda solucionarse por teléfono, Mercado Machinery se compromete a una respuesta de 24 horas máximo para tener en su planta a un ingeniero de servicio calificado en reparaciones de cualquier equipo SOCO.

Garantía

Mercado Machinery garantiza su línea completa de dobladoras SOCO por defectos en los materiales o en la mano de obra por los siguientes períodos:

  • Partes y refacciones: 12 meses
  • Mano de obra: 12 meses
  • De acuerdo a la póliza de garantía de Mercado Machinery

Instalación y capacitación

  • Supervisión de instalación
  • Puesta en marcha
  • Capacitación de operación
  • Capacitación de mantenimiento de rutina
  • Programación (cuando se requiera)

Soporte técnico en campo y asistencia telefónica