Logotipo SOCO

Dobladoras de tubo

Soluciones completas para barra y tubo

Series:   PT | SR | U | MRV | V | A | Oil tube master | 5B | AUTO | 2B | Automation cell |NC

¡Financiamiento disponible hasta 48 meses!

Dobladoras de tubo Serie 2B de SOCO

Modelos disponibles:
SB-76x2B-1S/2S, SB-90x2B-1S, SB-127x2B-1S, SB-168x2B-1S

Fundada en 1979, SOCO es uno de los fabricantes de maquinaria CNC más grandes del mundo. Ha construido su reputación ofreciendo maquinaria con tecnología de punta y un desempeño inigualable: desde máquinas para corte de tubo y barra hasta dobladoras de tubo, chaflanadoras, rebabeadoras y complejos sistemas automatizados de corte, doblez y punzonado para tubo. SOCO cuenta con oficinas y centros de atención, servicio y desarrollo en Taiwán, China, Estados Unidos, Alemania, Ucrania, Rusia, Finlandia, Suecia, Turquía, India, Tailandia, Japón y Australia.

2B (2 ejes servo-eléctricos + doblez hidráulico)

Las dobladoras de tubo automáticas serie 2B son máquinas CNC totalmente automáticas y rentables, con alimentación servo-eléctrica y control de ejes para asegurar una alta precisión y fiabilidad. El brazo de flexión tiene un dado con presión hidráulica asistida.

Capacidad de hasta 168 mm (diámetro exterior)

Controlado por 3 ejes programables: Alimentación – servo-eléctrico, rotación – servo-eléctrico y doblez – hidráulico (NC)

Repetibilidad: +/- 0.15°

Mild steel bending capacity

  • From Φ63,5 x 4,2t x 1,5D up to Φ127 x 4,5t

Stainless steel Bending capacity

  • From Φ76,2 x 2t x 1,5D up to Φ127 x 3t

Maximal Bending radius

  • Maximum 350 mm radius in standard model, complete with carriage for positioning of tube with multiple bend configuration

Maximal single feed length

  • Maximum feeding length of 4000 mm for a single stroke in standard model; the maximum tube length with mandrel is 5500 mm

One stack (1 X Radius) bending

Simultaneous motion of Y, B and C axes

Close or open collet bending

Repeatability

  • Carriage travel repeatability (Y motion) of +/- 0.10mm
  • Collect rotation repeatability (B motion) of +/- 0.10 deg
  • Bending arm repeatability (C motion) of +/- 0.10 deg

Hydraulic mandrel extractor with settable early extracting function

Clamping Die, Pressure die and Wiper Die holders are equipped on each machine

Machine may operate in both of multiple-stroke and positive gripping feeding modes

Spring back compensation – automatically makes the proper over bend to allow for tube spring back

Computer and software features

  • IPC with touch screen system
  • The stand-alone computer with touch screen system includes Windows 2000 / XP based software capable of performing the following:
  • A component (Part) Program entry for both YBC and XYZ coordinates, providing greater convenience and flexibility for data entry
  • Component (Part) Program Data Conversion from XYZ to YBC values and from YBC to XYZ values
  • Operator may choose from 8 different action sequences for simultaneous axis movement, providing maximum production efficiency during bending
  • Component (Part) Program storage on hard disk or floppy
  • Component (Part) Program reversal and mirror image conversion with 3 Dimensional (3D) graphical displays, with ability to rotate parts on the screen in any direction
  • On screen self diagnostics with the ability to connect to live remote technical service from Mfg. Outlet
  • Ability to store over 2,000,000 configuration files (may be increased by request), and opening 4 unique files at one time for bend setting flexibility
  • Ability to receive AutoCAD data from a master computer

PDI zone recapture – allows the carriage to move in to the PDI zone for number of bends necessary to complete the part

Centralized Greasing (Lubrication) system for all moving areas

Mobile operator control stand

All electrical circuits with components and machine safety covers are properly built on

Standard accessories

  • One set of a standard mandrel rod and master bars
  • One set of a hydraulic mandrel extraction system
  • One set of a automatic lubricating system for the mandrel
  • One set of a pressure die assistant system
  • One centralized semi-automatic greasing (lubricating) system for all moving areas
  • One set of an Industrial PC (IPC) with Touch Screen Interface
  • One installed copy of SOCO’s proprietary control software
  • One set of a mobile push-button operation stand
  • One copy of the operation manual (English Edition)

Application 1

  • Tube Specifications (inch): 3/4” (OD) X SCH30 (Wall), CLR =2”, Mild steel & Stainless
  • Bending Die + Clamping Die + Pressure Die (1 Stack)
  • Collet Jaws
  • Mandrel (RP2 Type)
  • Wiper Die

Hydraulic pressure die assist for every bending stack

Wiper, clamping and pressure die seats

Centralized greasing system for moving areas

Fully automatic and cost-effective CNC Pipe Benders

Single and multi-stack models

Electric servo controlled feeding & rotation axes to ensure high precision (+/- 0.1 mm and +/- 0.1° ) and reliability

Hydraulic pressure die assist for every bending stack

Automatic mandrel lubricating system

2 speed mandrel extraction system

Electric control cabin with cooling and ventilation fan

Tooling

  • Application 2
  • Tube Specifications (inch): 1” (OD) X SCH30 (Wall), CLR =2”, Mild steel & stainless
  • Bending Die + Clamping Die + Pressure Die (1 Stack)
  • Collet Jaws
  • Mandrel (RP2 Type)
  • Wiper Die
  • Application 3
  • Tube Specifications (inch):3” (OD) X SCH40 (Wall), CLR =5”, Mild steel & stainless
  • Bending Die + Clamping Die + Pressure Die (1 Stack)
  • Collet Jaws
  • Mandrel (RP2 Type)
  • Wiper Die
  • Application 4
  • Tube Specifications (inch):4” (OD) X SCH40 (Wall), CLR =6”, Mild steel
  • Bending Die + Clamping Die + Pressure Die (1 Stack)
  • Collet Jaws
  • Mandrel (RP1 Type)
  • Wiper Die

Connecting box for the safety mat

Computer and software features

  • Ability to connect to SOCO’s Bending Simulation and Collision Detection Software
  • PC Anywhere software / Modem
  • Auto LISP software

Split Die

  • SB-76x2B-1S, SB-90x2B-1S, SB-110x2B-1S, SB-127x2B-1S, SB-168x2B-1S models only

2C – Dual Shearing System

  • (SB-90x2B-1S, SB-90x2B-2S models only

Safety

  • 3 Sides Safety Fencing with Sensors and Doors
  • SICK Laser Scanner
  • Safety Mat (1×1.8 M)
  • Photocell Barrier (Smartscan – 1.5M)

Extended Warranty to 2 Years (Up to 4000 Hours)

ESPECIFICATIONS
Technical data Unit SB-76x2B-1S/2S SB-90x2B-1S SB-127x2B-1S
Mild steel bending capacity [mm] Φ76,2 x 2,5t x 1,5D
Φ63,5 x 4,2t x 1,5D
Φ88,9 x 2,1t x 1,5D
Φ76,2 x 3,5t x 1,5D
Φ127 x 4,5t
Stainless steel Bending capacity [mm] Φ76,2 x 2t x 1,5D Φ88,9 x 1,5t x 1,5D Φ127 x 3t
Maximal pipe length (with mandrel) [mm] 4100 4100 5500
Maximal single feed length [mm] 2850 2850 4000
Maximal Bending radius [mm] 250 250 350
Maximal radius difference [nn] 80
Maximal Bending angle [°] 190 190 190
Bending Speed [°/s] 30 25 18
Turning speed [°/s] 160 160 120
Feed speed [mm/s] 800 800 7000
Bending accuracy [°] +/- 0,15 +/- 0,15 +/- 0,10
Turning accuracy [°] +/- 0,1 +/- 0,1 +/- 0,1
Feed accuracy [°] +/- 0,1 +/- 0,1 +/- 0,1
Turning servo motor power [W] 3500 3500 3500
Feed servo motor power [W] 3500 3500 5000
Main motor power [KM] 30 30 50
Weight [Kg] 7250 7300 9800
Machine dimension [mm] 4950x1850x1550 4950x1850x1550 7500x2400x2100

Servicio autorizado y refacciones en México

SOCO cuenta con su distribuidor autorizado, Mercado Machinery, que desde 1991 ofrece en México asesoría técnica, servicio, refacciones y herramientas. En caso de cualquier problema técnico que no pueda solucionarse por teléfono, Mercado Machinery se compromete a una respuesta de 24 horas máximo para tener en su planta a un ingeniero de servicio calificado en reparaciones de cualquier equipo SOCO.

Garantía

Mercado Machinery garantiza su línea completa de dobladoras SOCO por defectos en los materiales o en la mano de obra por los siguientes períodos:

  • Partes y refacciones: 12 meses
  • Mano de obra: 12 meses
  • De acuerdo a la póliza de garantía de Mercado Machinery

Instalación y capacitación

  • Supervisión de instalación
  • Puesta en marcha
  • Capacitación de operación
  • Capacitación de mantenimiento de rutina
  • Programación (cuando se requiera)

Soporte técnico en campo y asistencia telefónica